All Metals & Forge Group adds ultrasonic testing to every open-die forging

All Metals & Forge Group now includes ASTM A388/A388M ultrasonic testing on every open-die forged part it makes, at no added cost. The move is meant to give customers earlier proof of internal integrity, cut coordination with outside inspectors, and help keep production on schedule.

Why it matters: - All Metals & Forge Group is adding another layer of quality assurance to every open-die forging without charging extra. - ASTM A388/A388M testing helps customers verify internal integrity before parts go into demanding service. - The change can reduce inspection coordination with third parties and help limit production delays.

What happened: - All Metals & Forge Group now performs ultrasonic testing on every open-die forged part it manufactures. - The testing is included as a value-added service at no additional cost. - Qualified in-house nondestructive testing personnel perform the examinations. - The inspections follow ASTM A388/A388M. - General Manager Jeff Klein said the company wants quality built into the manufacturing process, not treated as a final checkpoint.

The details: - ASTM A388/A388M ultrasonic examination uses high-frequency sound waves to evaluate the internal condition of steel forgings. - The process can identify subsurface discontinuities that surface inspection may miss. - Those conditions include internal cracks, inclusions, voids, porosity and other material irregularities. - AMFG says the testing gives customers added confidence in forgings used under heavy loads, high temperatures, pressure and vibration. - In-house testing gives AMFG more control over inspection scheduling, documentation and production flow. - Customers do not need to coordinate testing with a third-party provider. - AMFG says that can simplify procurement and reduce the chance of delays. - The company manufactures custom open-die forged parts in carbon steels, alloy steels, stainless steels, tool steels, aluminum, titanium, nickel alloys and specialty metals. - AMFG serves aerospace, defense, oil and gas, power generation, mining, transportation, heavy equipment, gear manufacturing, pumps, valves and industrial machinery. - AMFG also offers rough machining to within 3 millimeters of finished dimensions. - The company says that can reduce machining time and improve overall project efficiency. - The open-die forged parts can include shafts, gear blanks, discs, hubs, blocks, sleeves and other custom forged shapes. - Customers can request pricing by emailing sales@steelforge.com or submitting an RFQ at steelforge.com.

Between the lines: - Adding testing inside the standard manufacturing flow can make AMFG more attractive to buyers that need faster turnarounds and tighter quality control. - The move also positions AMFG to compete on both inspection capability and manufacturing speed, not just forging capacity.

What's next: - AMFG is inviting manufacturers, machine shops and OEMs to discuss forging specifications and sourcing needs. - The company will continue offering ultrasonic testing alongside rough machining, heat treatment and finished machining. - AMFG will keep serving U.S. and international customers with custom forged components.

The bottom line: - AMFG is turning ultrasonic testing from an add-on into a standard step, aiming to make critical forgings easier to verify, buy and move into production.